COMPRESSED-AIR PREDICTIVE & CONDITION-BASED MAINTENANCE ENGINEERING
No Class 0 rental-fleet claim is permitted without current supplier/model certification and availability evidence.
Provisional new-series slug: /compressed-air-engineering/predictive-condition-based-maintenance/ | Primary CTA: Build My Compressor Condition-Monitoring Programme
Predictive maintenance is not predicting a failure date. it is detecting credible degradation early enough to make a better maintenance decision
It links failure mechanisms to measurable indicators, healthy baselines, trend quality, warning-to-action lead time, verification and maintenance response across compressors, motors, drives, cooling, lubrication, treatment, controls and distribution.
CBM does not replace manufacturer maintenance requirements or specialist diagnostics. Exact alarm limits, vibration severity, lubricant chemistry, electrical test values, dew-point limits and remaining-life claims remain equipment-, method- and specialist-specific.
1 — Failure Mechanism
CBM Foundation: link failure mechanism to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
2 — Condition Indicator
CBM Foundation: link condition indicator to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
3 — Healthy Baseline
CBM Foundation: link healthy baseline to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
4 — Operating-Context Tag
CBM Foundation: link operating-context tag to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
5 — Measurement Point
CBM Foundation: link measurement point to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
6 — Measurement Method
CBM Foundation: link measurement method to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
7 — Sampling Frequency
CBM Foundation: link sampling frequency to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
8 — Data Quality
CBM Foundation: link data quality to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
9 — Warning Threshold
CBM Foundation: link warning threshold to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
10 — Action Threshold
CBM Foundation: link action threshold to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
11 — Lead Time
CBM Foundation: link lead time to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
12 — Maintenance Response
CBM Foundation: link maintenance response to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
13 — Verification Response
CBM Foundation: link verification response to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
14 — Residual Risk
CBM Foundation: link residual risk to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
15 — Revision Control
CBM Foundation: link revision control to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
16 — Measurement Location
Vibration Monitoring: link measurement location to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
17 — Sensor Mounting
Vibration Monitoring: link sensor mounting to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
18 — Measurement Direction
Vibration Monitoring: link measurement direction to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
19 — Overall Vibration
Vibration Monitoring: link overall vibration to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
20 — Frequency Spectrum
Vibration Monitoring: link frequency spectrum to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
21 — Bearing Frequencies
Vibration Monitoring: link bearing frequencies to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
22 — Rotational Frequency
Vibration Monitoring: link rotational frequency to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
23 — Gear/Belt Signatures
Vibration Monitoring: link gear/belt signatures to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
24 — Airend Signatures
Vibration Monitoring: link airend signatures to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
25 — Motor Signatures
Vibration Monitoring: link motor signatures to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
26 — Baseline Spectrum
Vibration Monitoring: link baseline spectrum to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
27 — Load/Speed Context
Vibration Monitoring: link load/speed context to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
28 — Trend Rate
Vibration Monitoring: link trend rate to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
29 — Specialist Diagnosis
Vibration Monitoring: link specialist diagnosis to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
30 — Post-Repair Baseline
Vibration Monitoring: link post-repair baseline to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
31 — Ambient Temperature
Thermal Monitoring: link ambient temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
32 — Intake Temperature
Thermal Monitoring: link intake temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
33 — Discharge Temperature
Thermal Monitoring: link discharge temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
34 — Oil/Coolant Temperature
Thermal Monitoring: link oil/coolant temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
35 — Motor Temperature
Thermal Monitoring: link motor temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
36 — Bearing Temperature
Thermal Monitoring: link bearing temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
37 — Vsd Temperature
Thermal Monitoring: link VSD temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
38 — Cooler Approach Condition
Thermal Monitoring: link cooler approach condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
39 — Room Temperature
Thermal Monitoring: link room temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
40 — Hot-Air Recirculation
Thermal Monitoring: link hot-air recirculation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
41 — Cooling-Water Inlet
Thermal Monitoring: link cooling-water inlet to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
42 — Cooling-Water Outlet
Thermal Monitoring: link cooling-water outlet to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
43 — Thermal Trend
Thermal Monitoring: link thermal trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
44 — Thermal Imaging Boundary
Thermal Monitoring: link thermal imaging boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
45 — Post-Cleaning Verification
Thermal Monitoring: link post-cleaning verification to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
46 — Sample Point
Lubricant & Fluid Condition: link sample point to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
47 — Sampling Cleanliness
Lubricant & Fluid Condition: link sampling cleanliness to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
48 — Sample Identity
Lubricant & Fluid Condition: link sample identity to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
49 — Oil Age/Hours
Lubricant & Fluid Condition: link oil age/hours to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
50 — Viscosity Boundary
Lubricant & Fluid Condition: link viscosity boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
51 — Water/Moisture
Lubricant & Fluid Condition: link water/moisture to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
52 — Particle Contamination
Lubricant & Fluid Condition: link particle contamination to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
53 — Wear-Debris Interpretation
Lubricant & Fluid Condition: link wear-debris interpretation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
54 — Oxidation/Degradation
Lubricant & Fluid Condition: link oxidation/degradation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
55 — Chemistry Boundary
Lubricant & Fluid Condition: link chemistry boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
56 — Additive-Depletion Boundary
Lubricant & Fluid Condition: link additive-depletion boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
57 — Coolant Condition
Lubricant & Fluid Condition: link coolant condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
58 — Trend Comparison
Lubricant & Fluid Condition: link trend comparison to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
59 — Laboratory Interpretation
Lubricant & Fluid Condition: link laboratory interpretation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
60 — Corrective-Action Verification
Lubricant & Fluid Condition: link corrective-action verification to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
61 — Motor Current
Electrical & Motor Condition: link motor current to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
62 — Phase Balance
Electrical & Motor Condition: link phase balance to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
63 — Voltage Condition
Electrical & Motor Condition: link voltage condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
64 — Power-Factor Context
Electrical & Motor Condition: link power-factor context to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
65 — Input-Power Trend
Electrical & Motor Condition: link input-power trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
66 — Starting Behaviour
Electrical & Motor Condition: link starting behaviour to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
67 — Insulation-Test Boundary
Electrical & Motor Condition: link insulation-test boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
68 — Bearing-Current Boundary
Electrical & Motor Condition: link bearing-current boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
69 — Connection Temperature
Electrical & Motor Condition: link connection temperature to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
70 — Starter/Contact Condition
Electrical & Motor Condition: link starter/contact condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
71 — Vsd Fault History
Electrical & Motor Condition: link VSD fault history to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
72 — Vsd Cooling
Electrical & Motor Condition: link VSD cooling to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
73 — Power-Quality Boundary
Electrical & Motor Condition: link power-quality boundary to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
74 — Electrical Specialist Review
Electrical & Motor Condition: link electrical specialist review to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
75 — Post-Repair Baseline
Electrical & Motor Condition: link post-repair baseline to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
76 — Fad Trend
Airend & Package Performance: link FAD trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
77 — Specific-Power Trend
Airend & Package Performance: link specific-power trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
78 — Loaded Pressure
Airend & Package Performance: link loaded pressure to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
79 — Unloaded Power
Airend & Package Performance: link unloaded power to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
80 — Load/Unload Cycling
Airend & Package Performance: link load/unload cycling to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
81 — Vsd Operating Range
Airend & Package Performance: link VSD operating range to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
82 — Separator Differential Pressure
Airend & Package Performance: link separator differential pressure to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
83 — Oil-Filter Restriction
Airend & Package Performance: link oil-filter restriction to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
84 — Intake Restriction
Airend & Package Performance: link intake restriction to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
85 — Cooler Performance
Airend & Package Performance: link cooler performance to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
86 — Blowdown Behaviour
Airend & Package Performance: link blowdown behaviour to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
87 — Minimum-Pressure Valve
Airend & Package Performance: link minimum-pressure valve to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
88 — Internal Leakage Suspicion
Airend & Package Performance: link internal leakage suspicion to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
89 — Performance Degradation Rate
Airend & Package Performance: link performance degradation rate to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
90 — Overhaul-Trigger Review
Airend & Package Performance: link overhaul-trigger review to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
91 — Dryer Dew Point
Treatment Condition: link dryer dew point to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
92 — Dryer Pressure Drop
Treatment Condition: link dryer pressure drop to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
93 — Refrigeration Condition
Treatment Condition: link refrigeration condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
94 — Condenser Condition
Treatment Condition: link condenser condition to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
95 — Adsorption Cycle
Treatment Condition: link adsorption cycle to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
96 — Desiccant Performance
Treatment Condition: link desiccant performance to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
97 — Regeneration Demand
Treatment Condition: link regeneration demand to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
98 — Dryer Valve Performance
Treatment Condition: link dryer valve performance to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
99 — Filter Differential Pressure
Treatment Condition: link filter differential pressure to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
100 — Filter Contamination
Treatment Condition: link filter contamination to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
101 — Drain Operation
Treatment Condition: link drain operation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
102 — Condensate Load
Treatment Condition: link condensate load to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
103 — Receiver Drain
Treatment Condition: link receiver drain to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
104 — Quality-Instrument Health
Treatment Condition: link quality-instrument health to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
105 — Treatment Verification
Treatment Condition: link treatment verification to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
106 — Sensor Drift
Controls & Instruments: link sensor drift to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
107 — Pressure-Transducer Comparison
Controls & Instruments: link pressure-transducer comparison to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
108 — Temperature-Sensor Comparison
Controls & Instruments: link temperature-sensor comparison to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
109 — Flow-Meter Plausibility
Controls & Instruments: link flow-meter plausibility to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
110 — Dew-Point Sensor Health
Controls & Instruments: link dew-point sensor health to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
111 — Sequencer State
Controls & Instruments: link sequencer state to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
112 — Controller Alarm History
Controls & Instruments: link controller alarm history to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
113 — Configuration Drift
Controls & Instruments: link configuration drift to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
114 — Communication Errors
Controls & Instruments: link communication errors to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
115 — Time-Sync Health
Controls & Instruments: link time-sync health to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
116 — Software Context
Controls & Instruments: link software context to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
117 — Backup Freshness
Controls & Instruments: link backup freshness to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
118 — I/O Anomaly
Controls & Instruments: link I/O anomaly to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
119 — False-Alarm Pattern
Controls & Instruments: link false-alarm pattern to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
120 — Post-Change Verification
Controls & Instruments: link post-change verification to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
121 — Time-Series Trend
Analytics & Prediction: link time-series trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
122 — Rate Of Change
Analytics & Prediction: link rate of change to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
123 — Moving Baseline
Analytics & Prediction: link moving baseline to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
124 — Operating-State Segmentation
Analytics & Prediction: link operating-state segmentation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
125 — Load-Normalised Trend
Analytics & Prediction: link load-normalised trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
126 — Ambient-Normalised Trend
Analytics & Prediction: link ambient-normalised trend to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
127 — Event Correlation
Analytics & Prediction: link event correlation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
128 — Maintenance Overlay
Analytics & Prediction: link maintenance overlay to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
129 — Production Overlay
Analytics & Prediction: link production overlay to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
130 — Anomaly Detection
Analytics & Prediction: link anomaly detection to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
131 — Multivariable Pattern
Analytics & Prediction: link multivariable pattern to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
132 — False-Positive Control
Analytics & Prediction: link false-positive control to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
133 — False-Negative Control
Analytics & Prediction: link false-negative control to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
134 — Model Drift
Analytics & Prediction: link model drift to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
135 — Prediction Confidence
Analytics & Prediction: link prediction confidence to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
136 — Condition Alert
CBM Work Management: link condition alert to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
137 — Technical Triage
CBM Work Management: link technical triage to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
138 — Verification Measurement
CBM Work Management: link verification measurement to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
139 — Severity Classification
CBM Work Management: link severity classification to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
140 — Work-Order Creation
CBM Work Management: link work-order creation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
141 — Parts Readiness
CBM Work Management: link parts readiness to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
142 — Shutdown Planning
CBM Work Management: link shutdown planning to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
143 — Continued-Operation Decision
CBM Work Management: link continued-operation decision to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
144 — Temporary Monitoring
CBM Work Management: link temporary monitoring to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
145 — Specialist Escalation
CBM Work Management: link specialist escalation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
146 — Repair Execution
CBM Work Management: link repair execution to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
147 — As-Found Confirmation
CBM Work Management: link as-found confirmation to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
148 — As-Left Measurement
CBM Work Management: link as-left measurement to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
149 — Baseline Reset
CBM Work Management: link baseline reset to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
150 — Learning Feedback
CBM Work Management: link learning feedback to a credible failure mechanism and actionable maintenance decision. Record asset identity, measurement point/method, units, operating state, ambient/load context, baseline, trend, confidence, trigger, reviewer and response. Do not turn generic thresholds into equipment-specific limits without current evidence. An alert becomes useful only when it can be verified, acted upon within the available lead time and closed with as-found/as-left evidence.
151 — Premium Condition-Monitoring Register
Field | Controlled record | Purpose |
|---|---|---|
Asset | Tag/model/location | Identity |
Failure mechanism | Degradation path | Why monitor |
Indicator | Vibration/temp/DP/etc. | Signal |
Point/method | Sensor/sample location | Repeatability |
Context | Load/speed/ambient/state | Comparability |
Baseline | Healthy reference | Normal state |
Trend | Value/rate/history | Deterioration |
Trigger | Warning/action basis | Decision |
Confidence | Data quality | Uncertainty |
Response | Inspect/repair/monitor | Action |
Lead time | Response window | Planning |
As-found | Physical confirmation | Validation |
As-left | Post-work condition | Closure |
Revision | Reviewer/date | History |
152 — CBM Technique Selection Matrix
Failure mechanism | Potential indicator | Engineering caution |
|---|---|---|
Bearing/mechanical | Vibration + temperature | Consistent points/load + specialist interpretation |
Cooling fouling | Temperature/approach/power | Normalise for ambient/load |
Filter restriction | Differential pressure | Interpret at comparable flow |
Separator restriction | DP + power + pressure | Verify sensors and operating state |
Lubricant degradation | Oil analysis | Sampling quality matters |
Motor/electrical | Current/temperature/power | Competent electrical review |
Dryer degradation | Dew point + DP + cycle | Sampling/instrument health matters |
Drain failure | Functional observation/air loss | Failed-open/closed differ |
Sensor drift | Reference comparison | Bad sensor can mimic degradation |
Performance degradation | Flow + power + pressure | Controlled boundary/reference conditions |
153 — Technical / Predictive / CBM Verification Gate
Each monitored parameter links to credible failure mechanism
Healthy baseline and repeatable method defined
Load/speed/ambient/state captured where material
Thresholds have evidence basis
OEM/specialist limits remain gated
CBM does not silently replace mandatory maintenance
Sensor/data-quality failures visible
Alerts verified before intrusive work where consequence permits
Lead time supports response
False positives/negatives reviewed
AI anomaly is not root-cause proof
No unsupported exact remaining-life claims
As-found validates diagnosis
As-left establishes new baseline
What is predictive maintenance for air compressors?
Using measured condition and operating data to identify credible deterioration early enough to plan an effective response.
What is condition-based maintenance?
Maintenance initiated or prioritised by verified equipment condition rather than only calendar time or running hours.
What should be monitored?
Depending on design and failure modes: vibration, temperatures, pressures, differential pressure, power, flow, cycling, lubricant condition, alarms and treatment performance.
Can vibration predict failure?
It can reveal some degradation, but interpretation depends on measurement point, speed/load, baseline and specialist analysis.
What can oil analysis show?
It can support assessment of contamination, fluid degradation and wear trends when sampling and interpretation are appropriate.
How is filter condition monitored?
Differential pressure can be useful where supported, interpreted at comparable flow and with instrument health considered.
What is a healthy baseline?
Controlled measurements from known acceptable operation used for later comparison.
Can AI predict exactly when a compressor will fail?
Not without a validated failure model and suitable data. AI can flag anomalies but exact remaining-life claims require strong evidence.
Does CBM replace preventive maintenance?
No. It complements RCM/PM; manufacturer, safety, statutory and hidden-function tasks can remain scheduled.
What happens after an alert?
Verify data, classify severity, determine safe margin, plan response, inspect/repair and capture as-found/as-left evidence.
Why normalise data?
Load, speed, ambient and mode can change readings without a change in equipment health.
How do you know CBM works?
Track confirmed defects, useful warning lead time, false alarms, repeat-failure reduction and post-maintenance baseline improvement.